POLYMERIZATION INHIBITOR FOR S(B)MC UPR

DESCRIPTION 

· Polymerization inhibitor for S(B)MC unsaturated polyester resin.
· Excellent storage stability when manufacturing SMC sheet, BMC bulk.
· Possible to store for a long time due to low sediment of product. (Stable precipitation)
·Excellent compatibility with main resin.
 
PRODUCT SPECIFICATIONS
Category
Unit
Value
Appearance
reddish-brown clear liquid
Non Volatile
%
12.0 ±1
 
PERFORMANCE TEST RESULTS
Resin
CBA-109N Input volume
SPI gel-time
SMC resin
blank
10’ 20”
1phr
34’ 57”
Use by adjusting the input amount by referring to
the above results.
 
PACKING UNIT
16kg PE pail, 180kg PE drum, 1000kg IBC tote
 
STORAGE
Store in a dry, cool area in room temperature. 
Keep them tightly closed to prevent contamination after use.

 

THICKENING AGENT FOR S(B)MC

DESCRIPTION
· MgO paste(thickening agent) for S(B)MC formulation.
· Thickening agent for various UPR.
· Excellent viscosity thickening stability as thickening agent for S(B)MC UPR.
· Excellent compatibility with resin, LPA.
 
PROPERTIES & SPECIFICATIONS
Category
Unit
Value
Appearance
Light yellow viscous liquid
MgO content
%
45
Viscosity
Poise
80 ±15
 
RECOMMENDED USAGE GUIDE
SMC : 0.5~2.0phr based on actual MgO content.
BMC : 0.3~1.0phr based on actual MgO content.
**phr = per hundred resin (1g per 100g of resin)
The degree of thickening may differ depending on the resin type.
(Recommended thickening test before use)
 
PACKING UNIT
20kg PE pail, 140kg PE drum
 
STORAGE
Store in a dry, cool area in room temperature.
Keep them tightly closed to prevent contamination after use

THICKENING RETARDANT FOR S(B)MC UPR

 
DESCRIPTION
Usually, due to the high temperature and high humidity in the summer, the initial
thickening speed is very high, so there is a difficulty in working. However, it
is possible to improve workability by delaying the initial thickening by using
the thickening retardant agent.
 
SMC/BMC
compound using thickening retardant agent can improve high fluidity and
excellent impregnation due to its initial low viscosity. In addition, after
impregnation, the viscosity increases rapidly, and it increases to the target
viscosity value in a shorter period than before.
 
APPLICATIONS 
SPECIFICATIONS
Thickening retardants (Thickening adjusting agents)       
Appearance: Yellowish liquid for SMC/BMC unsaturated polyester resin with                     
MgO thickener.                                                                 
Non-Volatile (%): 50±3
Viscosity: < 50cps
Acid Value(KOH/g): 190±20
 
COMPOSITION                                                        PACKING UNIT
Solvent : Styrene monomer                                 20kg PE pail, 200kg PE drum
 
STORAGE
Store in a dry, cool area in room temperature.
Keep them tightly closed to prevent contamination after use.
 
 Initial thickening data                        UNTIL THE FINAL VISCOSITY VALUE THICKENING  DATA                                    
 (when applying the product)              (when applying the product)
   

MOULD RELEASE AGENT

 
DESCRIPTION
1. Product name HI-FLOW (grade: BA, IL, MI)
2. Chemical name / formula Zinc stearate / Zn(C17H35COO)2
 
CHARACTERISTICS & APPLICATIONS 
·  Stabilizer for PVC resin.
·  Lubricant and mould release agent in the plastic and rubber industry.
·  Water repellent agent.
·  Lubricant for food contact(packing) materials.
 
PACKING
10, 20, 25kg kraft paper bag. – 300kg bulk bag
 
 
 
THE PRODUCT STANDARD
Items
unit
Specifications
Methods
BA
IL
MI
GP
Appearance
White bead
White powder
White powder

White powder

SWI-Research
-05
Ash Content
wt%
13.5±0.5
13.5±0.5
13.5±0.5
13.5±0.5
Zinc Content
wt%
11.0±0.5
11.0±0.5
11.0±0.5
10.5±0.5
Melting Point
C
120.0±5.0
120.0±5.0
120.0±5.0
120.0±5.0
Moisture Content
wt%
Max 1.0
Max 1.0
Max 1.0
Max 1.0
Free Fatty Acid
wt%
Max 1.0
Max 1.0
Max 1.0
2.0±0.5
Through.mesh
%
Not available
Min 99 (@200mesh)
Min 99 (@325mesh)
Min 99 (@500mesh)
 

PEROXIDE

 

 
 
 DESCRIPTION  
Trigonox C tert-Butyl peroxybenzoate Initiator for (co)polymerization of ethylene, styrene, acrylonitrile, acrylates and methacrylates.
 
SPECIFICATIONS                                                                                      CHARACTERISTICS
Active oxygen ≥ 8.07 %                                           Crystallization point 8 °C
Appearance Clear liquid                                           Density, 20°C 1.04 g/cm³
Assay ≥ 98.0 %                                                      Viscosity, 20°C 6.5 mPa.s
Color ≤ 100 Pt-Co / APHA
Hydroperoxides as TBHP ≤ 0.10 %
Inorganic + organic hydrolysable chloride ≤ 50 mg/kg
Viscosity, 20°C 6.5 mPa.s
 
APPLICATIONS
Polymerization of styrene Trigonox C may be used for the (co)polymerization of styrene in the
temperature range of 100- 140°C. In practice, combinations of two or more
peroxides with diverging activities are used to reduce the residual monomer
content in the final polymer and to increase reactor efficiency. In suspension
polymerization processes Trigonox C is often used for reduction of residual
styrene content during the final polymerization stage.
 
STORAGE
Due to the relatively unstable nature of organic peroxides a loss of quality can be
detected over a period of time. To minimize the loss of quality, Nouryon
recommends a maximum storage temperature (Ts max. ) for each organic peroxide
product.
 

COLOUR PIGMENT

 
APPEARANCE                                                                           APPLICATION
Thixotropic Liquid                                                                              Toner
 
DESCRIPTION                                                                                           TYPICAL PROPERTIES
·  Coloured toner made for addition in S(B)MC                  Colour Class DE < 1.0 (CMC Lab)          
·  Based on polyester resin                                            Viscosity 25℃ LVF 3,000 – 10,000 mPa.s
·  Free of lead and cadmium                                          Spindle No.4 @ 60rpm
·  Free of Styrene Monomer
 
USE AREAS                                                                 CAUTION
  • SMC, BMC                                                            Mix enough before use.
  • Pigmented Resin                                                                                   
 
STORAGE LIMITATIONS
To ensure maximum stability and maintain optimum resin properties, resins should
be stored in closed containers at temperatures below 23°C and away from heat
ignition sources and sunlight. Resin should be warmed to at least 18°C prior to
use in order to assure proper curing and handling.
Keep containers closed when not in use. Inventory levels should be kept to a reasonable minimum with first-in, first-out stock rotation. Colour pigment has a usage life of 90 day from date of manufacture when stored at 23°C or below in a closed, factory sealed, opaque container, and out of direct sunlight. The usage life is cut in half for every 15°C over 23°C. Product can have even shorter usage life—66% of that for drums.3 months below 25°C, away from direct sun and rain.
 
SAFETY
READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET BEFORE WORKING WITH THIS PRODUCT
Obtain a copy of the material safety data sheet on this product prior to use.
Material safety data sheets are available from your sales representative. Such
information should be requested from suppliers of all products and understood
prior to working with their materials.
 

WETTING & DISPERSING AGENT

 
DESCRIPTION
Wetting and dispersing additive for SMC/BMC and pultrusion to homogenize and stabilize
the system, and to increase the colour homogeneity in moulding compounds.
Improved fibre wetting and therefore optimized properties. Anti-separation additive.
 
COMPOSITION
Solution of a high molecular weight block copolymer with pigment affinic groups
 
TYPICAL PROPERTIES
The values indicated in this data sheet describe typical properties and do not
constitute specification limits.
· Amine value: 11 mg KOH/g
· Density (20 °C): 1.02 g/ml
· Refractive index (20 °C): 1.438
· Non-volatile matter (20 min., 150 °C): 30%
· Flash point: 38 °C
 
APPLICATION
SMC, BMC, Pultrusion
Special Features and Benefits Additive to prevent phase separation in PS-UP filled moulding
compounds. It improves the pigment dispersion and pigment stability in LS
systems. In HMC, BYK-W 972 optimizes the fibre wetting and therefore the
mechanical properties.
 
RECOMMENDED USAGE
0.5-1% additive (as supplied) based upon the resin, to prevent phase separation.
0.5-1% additive (as supplied) based upon the fibre content, for fibre wetting.
30-140% additive (as supplied) based on the pigment, to stabilize organic pigments and carbon blacks.

LOW PROFILE ADDITIVE

 
DESCRIPTION
LPA is an effective shrink-control additive in low-profile Sheet Molding
Compound(SMC). this is a solution of polystyrene polymer dissolved in styrene
monomer. LPA is added to SMC or BMC systems to improve surface appearance and
dimensional stability while reducing shrinkage and internal stress cracking of
molded parts.
 
FEATURES
·  Improved shrinkage control and surface smoothness.
·  Excellent crack resistance and dimensional stability.
·  Molded parts have superior impact resistance.
·  Good heat & hot water resistance
 
LIQUID PROPERTIES 
PROPERTY
UNIT
TEST METHOD
VALUE
APPEARANCE
KS M 3301
LIQUID CLEAR
VISCOSITY
POISE
KS M 3301
15 ± 2 %
NON VOLATILES
%
KS M 3301
30 ± 1 5
 
HANDLING & CAUTION
· To ensure maximum stability and maintain optimum resin properties, resin should be stored in closed containers at temperature below 25  (75℉ )  and keep away from heat sources and sunlight. All storage areas and containers should conform to local fire and building code.
·  Contact with skin and eyes should be avoided and necessary protective equipment and clothing should be worn.
 

STYRENE MONOMER

 
SALES PROPERTIES
Property
Unit
Value
Method
Purity
minimum weight %
99.90
ASTM D5135
Ethylbenzene
minimum weight %
0.0085
ASTM D5135
Colour
maximum Pt-Co Scale
10
ASTM D5386
Polymer Content
maximum mg/kg
10
ASTM D2121
Inhibitor (t-Butyl
Catechol)
mg/kg
10-15
ASTMD4590
Aldhydes (as Benzaldehyde)
maximum Weight %
0.01
ASTM D2119
Peroxides (as H2O2)
maximum mg/kg
50
ASTM D2340
Benzene
maximum mg/kg
1
ASTM D5135M
 

TYPICAL PROPERTIES

Property
Unit
Value
Method
Purity
minimum weight %
99.93
ASTM D5135
Ethylbenzene
minimum weight %
0.0045
ASTM D5135
Colour
maximum Pt-Co Scale
8
ASTM D5386
Polymer
Content
maximum mg/kg
1
ASTM D2121
Inhibitor (t-Butyl Catechol)
mg/kg1
13
ASTM D4590
Aldhydes (as Benzaldehyde)
maximum Weight %
0.02
ASTM D2119
Peroxides (as H2O2)
maximum mg/kg
5
ASTM D2340
Benzene
maximum mg/kg
<1
ASTM D5135M
 
 
 

FILLER

DESCRIPTION
Omyacarb® 3 by Omya is calcium carbonate which is used in thermoplastics as a filler.
 
COMPOSITION
Product Type
Fillers > Calcium Carbonates (ground)
Composition
Calcium Carbonate
Physical Form
Powder
Product Status
Commercial
Bio Based
No
Diameter
Median 2.7-3.3m