SMC machine & Compounding System

DESCRIPTION
Sheet Moulding Compound (SMC) production divided into three processing steps, ie. Compounding, forming and impregnating. The compounding process involve all ingredients except fibres are mixed together to form the paste. The forming process comprises of chopping and spreading of fibre into the paste. The paste with the wetted fibre will be compressed through the impregnation process turning the mixed compound into sheet form.
 
MODELS
Model
Working Width
Motor
Impregnation
Packing
Inverter
Servo
Air Cylinder
Airbag
Zig-zag Single
Zig-zag Double
Roll Form
IV1000ACDA
1000
 
 
 
IV1000ACSA
1000
 
 
 
SV1000ACDA
1000
 
 
 
IV1200ACDA
1200
 
 
 
IV1200ABSA
1200
 
 
 
SV1200ABSA
1200
 
 
 
 
COMPOUNDING SYSTEM
Semi-automatic
Manual feeding of raw materials into kettle
Fully Automatic
Auto feeding of raw materials with metering pumps
High Speed Disperser
Manual batching of main paste, colour and thickener
Inline System
Auto batching of main paste, colour and thickener with flow meter
 
TYPICAL SPECIFICATION
1
Film Width
1100mm
2
Film Diameter
400mm
3
SMC Width (Max)
1000mm
4
Production Speed
Max: 12m/min
5
Resin Viscosity
10000-35000mpas
6
Glass Content
10-60%
7
Doctor Box Gap
≤0.03mm
8
Glass Type
2400-4800 TEX
9
Glass Feeding Nozzle
32-42 (x2 sets)
10
Glass Cutting Length
12.5-50mm
11
Glass Feeding Tubes
1 Set
12
Glass Feeder
2 Sets
13
Glass Cutter
2 Sets
14
Glass Disperser
2 Sets
15
Glass Disperser speed reducing speed control
0-400r/min
16
Glass Disperser Diameter
160mm
17
Service platform for maintenance
Included
18
Impregnation Speed
3-12m/min
19
Impregnation Width
1050mm
20
Impregnation Length
4089mm
21
Auto Rectifying Belt position
Included
22
Compactor Roller
24 Pairs
23
Production counting device
Included (Measuring length in m)
24
Pneumatic Cylinder
8 Sets
25
Dispense/packing
Zig-zag/roll
26
Zig-zag Dimension
1000-1200mm
27
Roller Bearing
Ball Bearing
28
Roller Shaft
Round Axle
29
For safety of operation, machine equipped with emergency stop button at surrounding areas.
Included
30
Film Unwinder
2 Sets
31
Film Flattener
2 Sets
32
Main Motor
4KW
33
Glass Cutter x 2
2.2KW
34
Zig-zag Depositor
2.2KW
35
Machine Dimension
12.6m x 2.4m x 1.9m(H) Approx.
36
Machine Weight
8t Approx.
37
Main machine PLC control (delta Taiwan)
Included
38
Machine Belt speed, glass cutter speed and other standard control available on colour touch screen LCD.
Included
 

SMC PRODUCTION(CHOPPED GLASS+WOVEN ROVING)

SMC PRODUCTION(CHOPPED GLASS+DIRECT ROVING)